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BRIEF INTRODUCTION
OF JUICE PRODUCTION LINE
Juice, tea, milk based product, liquid food, energy drinks, milk tea, coffee and so on are all hot filling products. The product variety is ever increasing with flavors and textures preferred by customers.

The variation of beverage has extremely high requirements for the production equipment. King Machine filling machines will provide different solutions for different products. Every one of your products will have its optional solution.
KEY  
FEATURES
OF   
JUICE LINE
It can apply to fill Juice, tea, milk based product, liquid food, energy drinks, milk tea, coffee into thermal proof PET bottle by changing few spare parts.
Its usual production capacity is in 1,000-24,000bph, 0.25-2.5L PET bottle is available.
Automatic Juice Filling Machine adopt Rinsing / Filling / Capping 3-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304/ SUS316.
Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
Filling accuracy is more or less than 1%.
The filling solution giving attention to the color and taste and keeping natural, green , health, nutrition flavor without preservatives and additives brings consumers brand-new and visual sense and comfortable drinking pleasure.
For Special Layout  Contact for Advanced Customization!

Pet Fruit Juice Filling Machine

This RCGF Wash-filling-capping 3-in-1unit: The automatic fruit juice packaging machine is used in hot filling and sealing of green tea, black tea, wu-long tea and fruit juice drink, energy drinks, milk drinks, Dairy drinks. This machine integrates washing, filling and capping together. The design is scientific and reasonable. Its appearance is beautiful. Its operation and maintenance is convenient. The automation is high. It is good equipment for choosing hot drink filling machine.

WASHING HEADS

DESCRIPTION
- All 304/316stainless steel rinse heads, water spray style inject design, more save water consumption and more clean

- 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing

- 304/316 stainless steel washing pump

FILLING HEADS

DESCRIPTION
- 304/316 Stainless steel high precision filling nozzle

- Filling volume adjustable in fine rank, same liquid level after filling

- All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean

- 304/316 stainless steel filling pump

CAPPING HEADS

DESCRIPTION
- Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

- All 304/316 stainless steel construction

- No bottle no capping

- Automatic stop when lack of bottle

AIR CONVEYOR

DESCRIPTION
- Bottle neck holding bar:7.5 millions Ultrahigh molecular polyethylene
Bottle blocker: Ultra high molecular green color*202 round pipe
Flang gripper: Ultra high molecular 304
Fan 2p Carbon steel with SUS 304 cover with Siemens motor
Pre-filter G4  Camfil Swedish
Air conveyor frame: SUS304 square pipe
Breaker and contractor: Schneider French
Photo electrical :(photo-sensor): sick
The whole air conveyor working smoothly, no jam phenomenon

FLAT CONVEYOR

DESCRIPTION
- Energy saving. High efficient. Adapt to customer factory layout

- Special lubrication system, keep products clean, health, safety

- Extended service life

- Electric eyes design keep whole line running safety and quickly
Flow Diagram
OF JUICE PRODUCTION LINE

Water treatment plant

Customized capacity: The capacity complete depend on the customer demands. 
Durable material: The material of water treatment plant is SUS 304. The material of ozone mixing tower tank is SUS 316, which is durable. 
Best RO membrane: The RO membrane is American HYDRANAUTICS; Washing System for membrane prolong the life of membrane; ABB inverter makes more soft starting 
Steam sterilizer for active carbon filter, reduce the bacterial of water, equipment self washing deeply
5, Vulcanized rubber prevention of corrosion

Deployment And Sterilization System

High-shear emulsifying tank + Plate heat exchanger
Mixing tank
UHT sterilizer + homogenizer machine + Buffer tank
Hot water system + Hot water tank
CIP cleaning system

CIP Cleaning Liquid Supply Station

Temperature control ,control precision ±2℃
A flow meter make flow rate can be verified by observing the value
Manual valve on the operating surface , easy to control
Perfect control of cleaning time ,improve cleaning efficiency
Reasonable layout, save space, improve cleaning efficiency

Bottle Invert Sterilizer

Use juice own high temperature to kill the bacterial inside cap.
Use juice own high temperature to improve sealing of bottle to extend warranty time.
Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.

Bottle Cooling Tunnel

Mainly for cooling and sterilization
The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
Nozzles are manufactured using U.S. technology and spray water evenly
Conveyor belt adopts Rexnor technology, flat surface with small wear
Smooth and reliable operation with low energy consumption

Bottle Blowing Machine

KM series heat resistant bottle blow molding machine is suitable for producing PET plastic containers and bottles from 50-2000ml. It is widely used to produce the carbonated bottle, mineral water pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc. 
More detailed equipments info  Click here
CUSTOMER TESTIMONIAL
OF  JUICE PRODUCTION LINE
PET-carbonated-drink-filling-line-10_35
 
Before 4years we ordered 24-24-8 filling line from king machine, until now it works fantastic, and now we plan to start juice filling line, we still choose King machine as our supplier.
 
MOHAMED TUTLA -OWNER OF COOL DROP WATER
Malawi
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